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Calmar, Alberta
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Cool Tools
Kit Building: Cool Tools
Pssssst ... About
Tools
You don't need a lot of tools to build a Challenger
(most of them get built with a portable
electric drill and a hand riveter)
but, your spouse does not need to know this. Some of us just like
tools, and since most airplanes require a ton of tools to build,
there is this thing called " general expectations" that you may wish to use
to your advantage! i.e. any airplane project is a good excuse to buy
tools, even if most Challengers get built with a few household tools!
About
this Page
I have a lot of tools. I love tools, and I am
always looking for great quality tools - I'm even happier when
they're affordable! This page is not here to start any debates.
From time to time, I'll post stuff here that I feel is helpful to
Challenger builders. This
page is pretty rough at present,
but building new sections on this site appeases my computing habit on
nights when I don't feel like building my airplane.
Jim Kayer's Trunions
With the benefit of other
Challenger Builders, more ideas are starting to come for this page.
We met Jim Kayer and his wife from Orillia, Ontario over dinner at Montebello 2009.
He's been kind enough to provide sketches, a bill-of-materials and
several photos of some really nice Trunions that he made to hold his
Challenger's
wings for covering and painting. They are made from 2 X 2’s and ¼
inch plywood; light and quite rigid. They are designed so that each trunnion uses
one 4 X 4 sheet of plywood. Jim
was kind enough to send the photos along in "giant scale", so while
we've shrunk them here to speed page refresh, if you want to build a set
just drop us a note and we'll beam you the big ones.
Princess Auto
I just haven't got
enough good things to say about this outfit. They have good
quality stuff at very reasonable prices - especially when they are on sale - and
that is almost always.
As far as service goes, they are, in my
experience, just awesome. I bought a large light industrial
compressor there over two years ago. The other morning, I went to
my shop to find a fair bit of smoke. Something was wrong with the
compressor and it wasn't shutting off. I unplugged it and
disassembled the compressor head. Something had let loose in a
cylinder (a very rare thing I think) and put a hole in piston, effectively wrecking
the air tightness of the compressor head.
I took the compressor head back
to PA, hoping I might get a core rebate on a new head. I had no bill.
"More than two years ago", I said when they asked when I bought it. No problem - they
said and fetched me a new one off the shelf. Mine went off to their PowerFist
Centre for diagnostic analysis. That is service, and I doubt I'd have gotten similar treatment anywhere else.
I know of quite a few Challengers that have received really nice,
high quality paint jobs with a set of HVLP guns from Princess Auto that
were less than $100.
Lee
Valley Tools
Another
favorite haunt of mine. Definitely the place to go for paint
brushes for fabric, and they have some of the absolutely best tools
made. A great place for gardening gadgets also if you happen to
have a green thumb. I prefer to look at other people's gardens
from the comfort of my Challenger, but to each his own.
Prices shown are what they were when we saw or bought the item - they
may have changed since.
What
Why
Where
Tilt Box™ Digital Inclinometer - $42.50!
A WAY COOL way to measure relative angles
on surfaces on airplanes - even if they aren't level. i.e.
you put this on a wing. zero the angle, then place it on an
aileron, and voila, you know your deflection to .05 of a degree, and
0.2 degree accuracy.
Really nice and compact, and has rare earth
magnets to hold to a saw blade, billing vice, etc.
Lee Valley
Safety Wire Pliers for $9.95! These just showed up last week.
They make installing safety wire on
critical places like prop and fuel lines a whole lot easier. As
far as I can tell, they are identical to the ones I'm used to paying
$40 for at airplane stores.
Coolest thing I ever saw. Fits most bolts on a
Challenger! Look at the size and weight - you can carry one in
your plane!
Princess Auto
8083297
INFRARED COMPACT THERMOMETER
$ 24.99 (Sale)
• Measurement range: -33°C to 220°C
• Accuracy: +/- 2 degrees
• Automatic power off: 15 seconds
• Distance to spot ratio 1:1
• Batteries included
• Other functions: clock, stop watch, room thermometer
SORRY, NO RAINCHECKS
Weight: 0.14 lbs
A very handy thing for calibrating the
temperature on your iron BEFORE you start shrinking fabric.
Princess Auto
3 for $19.20. Knowing Lee Valley,
they will be of high quality.
Lee Valley
Disposable
Natural-Bristle Brushes. Great for Poly Brush.
30
for $14.95. They're identical to the ones at the airplane parts
store that are $5.00 EACH!
Lee Valley
The Fine Print - Caution
Ideas, illustrations and photos are the author's own
work and are for information only.
Builders of Challengers should always follow the Quad City manual.
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